Palm kernel oil extraction machine

Palm kernel oil extraction machine is to get crude palm kernel oil.The Palm kernel oil extraction machine mainly includes cleaning,cooking and pressing.The Palm kernel oil extraction machine can be used to process palm kernels of different capacities.The Palm kernel oil extraction machine is environment-friendly.
Work flow of Palm kernel oil extraction machine:

Main process of Palm kernel oil extraction machine:
1.Cleaning: the cleaning machine in Palm kernel oil extraction machine is used for removing the iron impurities, stone, fiber etc,these impurities will do harm to the machines and affect oil quality.

2.Crushing: because the palm kernel is hard and big , it needs to be crushed to small and even pieces by the crusher in the Palm kernel oil extraction machine.

3.Cooking:this cooker in Palm kernel oil extraction machine is used for heating and cooking of the palm kernels, making it suitable for pressing, this can also help you get the maximum oil and good quality cakes.

4.Pressing: our YL series oil expellers in the Palm kernel oil extraction machine is highly efficient,the service life is longer, the operation cost is low, and the most important is the oil residue is low.

5.Filtering: after pressing, there are some oil dregs in the crude palm kernel oil, after clarifying of the Palm kernel oil extraction machine, we need to filter the crude oil to avoid  jamming the oil pipes during refining processes.

We are professional manufacturer of Palm kernel oil extraction machine.We provide high quality pPalm kernel oil extraction machine as well as free and skilled technical guidance!Supply various kinds of palm kernel oil processing machine solutions for palm oil mill plant depends on your customized demands. 


Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

New design palm oil mill process machinery

Our company has manufacturing team, professional engineer team and sale team. We fulfilled many big palm oil mill process machinery like 45 tph, 60 tph, 80 tph in Malaysia, Thailand, Indonesia and so on.
But more and more small palm oil mill process machinery like 1tph, 2tph , 3tph are very popular in Africa. What I am sure is our design is unique and based on our engineer's long time practice experience and we helped many African clients and south Asia clients to set up good palm oil mill process machinery with diagrams. Nowadays we already set up palm oil mill process machinery in Nigeria, Liberia, Malaysia, Indonesia, Thailand etc

The processing technology of 1-3TPH palm oil mill process machinery with diagrams is as following:
FFB(palm fruit bunches)--Sterilizing section--Threshing section--Digester  section--Pressing section--Clarifying section--Filtering section--Crude palm oil.

 1.FFB: It means fresh palm fruit bunches, you can get FFB from palm plantation.
2.Sterilizing section in palm oil mill process machinery with diagrams is mainly to prevent enzymes increasing, because palm fruit goes bad easily if they are not processed within 48 hours. At the meanwhile, palm fruit will become soften after cooking. It is easy for the following process. The followings are sterilizers:

3.Threshing section is mainly for separating palm fruit from palm fruit bunches.  About thresher, we adopt drum thresher machine, as following

After threshing, you can get palm fruit and empty palm fruit bunches. Palm fruit will be sent the following palm oil mill process machinery with diagrams, empty palm fruit bunches can be as fertilizer for agricultural land or be sent to boiler as fuel.

4.Digesting section:  Crashing palm pulp and break the cell of pulp. It is good for palm oil mill process machinery.

5.Pressing section, we use double-screw press machine. After pressing, you can get crude palm oil and fiber,  fiber also is called cake, it can be as animal feed.

6.Clarifying section is mainly for removing some settlements.

7.Filtering is used for removing some impurities.

After filtering, we can get crude palm oil, as following:

After the above processing, we can get red palm oil , it can be edible directly. We also have palm oil refinery machine if you need.
Only you make order, i will offer you a perfect palm oil mill process machinery with diagrams.        

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

Small scale palm oil refinery plant for sale

Small scale palm oil refinery plant Introduction:
Our small scale palm oil refinery plants are great choice for small capacity oil refinery machine.The small scale palm oil refinery plant can remove phospholipids, FFA, pigment, gums, waxes, off-flavor and other impurities in the oil.

mall scale palm oil refinery plant process flow:
Crude oil—–Degumming—–Neutralizing—–Decolorizing—–Deodorizing—–Edible oil

Small scale palm oil refinery plant featured advantages:
This small scale palm oil refinery plant belongs to intermittent refining, with large and medium-sized batch refining equipment all the features, better than large and medium refining equipment,
The almighty one set of palm oil refinery plant, easy to transport, small footprint, low operating personnel, energy conservation.
This small scale palm oil refinery plant can improve oil quality and production of finished eating oil can meet the quality requirements of national standard grade cooking oil.

The small scale palm oil refinery plant adopted the advanced processes. It is characterized by energy saving, applicable to varies of crude oil, easy to operate, low cost etc. Small scale palm oil refinery plant could produce first grade refined edible oil per day. 

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com
 
 

High quality palm oil processing plant

Henan Doing Company provides a range of palm oil processing plant to extract oil from fresh fruit bunches of oil palm. The following is the typical palm oil processing process which might be useful for new investors of palm oil production business.

Main Machinery for Making Palm Oil: Steriliser, digester, expeller,clarification machine and so on.

The palm oil processing plant involves a series of processes starting with harvesting fresh fruit bunches from the plantations and ending with crude palm oil storage. Through sterilizing, threshing, digesting and expelling, crude palm oil will be pressed out in palm oil pressing plant (screw oil press). Each station of palm oil processing plant uses different methods and machines. After purifying and refining, the refined palm oil can be exported as a popular kind of healthy and edible oil. Browse through the details of palm oil processing plan in the following:

The process of palm oil processing plant:
Raw Materials Storage Section of Palm Oil Processing Plant: Collecting the ripe fresh palm fruit bunches from the plantation and transported by trucks, then pour the FFB into the discharge door after weighed by weighbridge.
The discharge door has discharging channels, the upper and lower switches of the iron gate are controlled by pneumatic control system consists of air compressor and pneumatic control devices. Start the control valve to open the gate of the discharge door, then the palm fruits will fall into the fruit basket car or conveyor. 

Sterilization Section of Palm Oil Processing Plant: sterilization is a process in palm oil processing plant that injecting 300KPa direct steam into to sterilizer to boil the palm fruit for about 60 mins.The purpose is to break the enzymes in fruit, and to avoid the increasing of the FFA content in oil. At the meanwhile, the high temperature will makes the fruits soften, it is easy for fruit threshing and kernel cracking. Also reducing the damage of kernel.

Threshing Section: Oil palm fruit accounted for about 60% of the whole fruit bunch, The purpose of threshing in palm oil processing plant is to separate the palm fruit from the FFB. The drum type thresher is the common machine used to separate the fruit. There is a horizontal turning machine inside of the threshing machine. The separated oil palm fruit is sent to the pressing section. Empty palm fruit bunches are transport to the yard from the other side of the thresher drum, or transported from the factory as palm plantation slipcover to recycling use, or burning directly as fertilizer for agricultural land.

Digesting&Pressing Section:
Digesting is for breaking off the palm fruit, and with high temperature to soften the fruit and kills the bacteria. Sterilizing, threshing and digesting all help increase the palm fruit oil yield.
Inside the digester, there are baffles and stirring arms, under the driving of the top motor, baffles break off the palm fruit and heat the palm fruit, so it can pressing oil easily.
Pressing machine use hydraulic control system to adjust spacing between screws. So it is suitable for various palm fruit species and guarantee the oil yield. After pressing, the crude palm oil needs to be purified, the kernel and fiber impurities can be processed by further separation from the pressed cake. After drying, the kernel is stored for deep process, and the separated fiber and shell are used as the boiler fuel for providing steam.

Oil Clarification Section:
Advantages: Use latest technology; Guarantee the oil quality; Reduce palm oil processing plant investment; Lower oil loss.
The purified palm oil can be directly sold or deeply refining. After clarification, the industrial sewage will be sent into effluent pond. Then the residual sludge can be used as the fertilizer. The whole palm oil processing process is high automatic, environment friendly and energy- saving.

Palm Kernel Recovery Section of Palm Oil Processing Plant:
Pressed cake is transported into the fiber separation air net and nut polishing drum for fiber&nut separating. There are some fiber covering outside palm nut. In order to get palm kernel, we should remove the fiber and shell first.
The cracked palm nut adopts separating column system and special hydrocyclone equipment to separate palm kernel and shell according to their different density. So it has high separation rate.
After separation, the shell is used as boiler fuel; the moisture content of separation kernel is less than 7% after drying through the hot air. Dried kernel can be sent to kernel storage silo or warehouse for storage.

We are professional manufacturer of palm oil processing plant.We provide high quality palm oil processing plant as well as free and skilled technical guidance!Supply various kinds of palm oil processing plant solutions for palm oil mill plant depends on your customized demands. Premium equipment for palm oil extraction and crude palm oil refinery.
      
Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com
 

Factory price palm oil production process

 Palm oil production process machinery is the main equipment in palm oil processing process.Palm oil production process is a complicated process.Next is the detail information about palm oil production process.
1.Weighing.Palm fruit into the factory after truck weighing,ease of production costing and after the settlement.
2.Loading ramp.FFB after a ramp sieved to remove impurities into the transport machinery delivery to sterilization tank.
3.Sterilization.The use of high temperatures to cook soft fruit bunches and sterilization (145 ℃ ,90-120 minutes), easy to separate fruit bunches fruit, soft fruit, increasing the humidity of the fruit.
4.Threshing.FFB has softened in sterilization process of palm oil production process.After machine and screening beating off the fruit,palm fruit and empty fruit bunches (EFB) separation.
5.Empty fruit bunches.After delivery hoarding,EFB shipped orchard as fertilizer or fuel,it can also be used for other purposes.
6.Crushing.Fruit is broken through mash tank mixing and extrusion.

7.Pressing.The crushed fruit screw extrusion leaching by the press.
8.Separate the nut and fiber.Mostly of the fiber should be separated by pneumatic fiber depericarper System. The nut, little fiber and big impurity will be further separated by the polishing drum. The separated nut should be sent to nut hopper through the pneumatic nut transport system
9.Shell and nut.Adopt the ripple mill to crack the nut, after cracking , most of the shell and kernel will be separated by cracked mixture separating system, and the rest of mixture of kernel & shell enter to the special clay bath separating system to separate them, after this processing of palm oil production process , we could get pure kernel(The shell content in kernel <6%),which should be conveyed to the kernel silo to dry.After dried moisture as 7%, the kernel will be conveyed to kernel storage bin for storage; Usually the dry kernel’s capacity ratio is 4% . So it should be collected until enough quantity, and then be sent to the palm kernel oil mill; For the separated shell, it should be conveyed to shell temporary bin as the spare boiler fuel.
10.Oil clarification.After screen and sand trap tank, the palm oil should be sent to crude oil tank and heat , then be pumped continuous clarification tank to separate the purified oil which be sent to pure oil tank and the sludge oil which be sent to sludge tank .
11.oil transportation.According to the actual situation,make crude palm oil pipeline.
12.Water Treatment.Generally introduced from a nearby river,water throught settling, filtration, dosing and other processes to ensure that the water quality, but also to ensure oil quality.
13.Power system.Power is use of steam power generation turbine generator and also equipped with diesel generators.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

Best selling palm oil refinery plant

Palm oil refinery plant

Palm oil refinery plant refers to a series of refining processes that can remove phospholipids, FFA, pigment, off-flavor and other impurities in the oil. Palm oil refinery plant or vegetable oil refinery plant  is essential to ensure removal of gums, waxes, phosphatides and free fatty acid (F. F.A.) from the oil. To impart uniform colur by removal of coloring pigments and to get rid of unpleasant smell from the oil by removal of odiferous matter.
Palm oil refinery plant usually includes the following sections: Degumming, Neutralization, Bleaching, Dewaxing and Deodorization. The process of removing these impurities after oil extraction section is called oil refining.

Palm oil refinery plant

Refining Methods for Palm oil refinery plant

There are two refining methods for the Palm oil refinery plant .They are physical refining and chemical refining. Physical refining means removing gum in oil during process of degumming in special method and removing FFA in process of deodorizing by steam. Chemical refining, however, means removing FFA in a chemical way ( Acid-base neutralization). Gum and soap foot produced is separated by centrifuges.

Palm oil refinery plant  - Chemical Refining

    The finished oil is consistent and stable.
    Excellent adaptability and less requirement to oil quality.
    Less bleaching earth is added into compared with physical refining.

Palm oil refinery plant - Physical Refining

    High oil refining rate, less oil loss.
    No waste water discharged.
    Especially suitable for oils of high acid value, and low gum content.
    More FFA distilled out.

With Over 10 years/ experience of designing & installing & exporting complete Palm oil refinery plant like vegetable oil refinery, we are now the leading company in edible / vegetable oil refinery field. We supply various edible / vegetable oil refining equipment and technology to ensure that best finished oil is achieved with the lowest production cost. If you'd like to get more information about our oil refinery plant,please contact us in the following form. We are always at your service.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Whatsapp/Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

Factory price palm oil production process machinery

Palm oil production process machinery

Palm oil production process machinery is quite different from other oil seeds processing, such as the soybean , peanut etc. Palm fruits consists a lot of fatty acid enzyme, which would hydrolyze palm oil. That's the reason why palm fruit must be sent into processing in 24 hours.

Palm oil production process machinery includes 6 parts: Palm bunches receiving, sterilizer, threshing, mashing and pressing, crude oil clarifying and palm kernel recovery.

Palm oil production process machinery

1. Palm oil production process machinery of fruits receiving: Collecting the ripe fresh cluster from the orchard and convey by trucks, then pour the fluster into the discharge door after weighed by ground weigher . The discharge door has discharging channels, the upper and lower switches of the iron gate are controlled by pneumatic, Pneumatic control system consists of air compressor and pneumatic control devices. Start the control valve to open the gate of the discharge door, then the palm fruits will fall into the fruit basket car or conveyor.

2. Palm oil production process machinery of sterilizer: Fresh palm fruit bunch are airtight sterilized in sterilizer, injecting direct steam (the pressure is 300KPa) to heat 60mins. The purpose is to prevent enzymes broken down, avoiding FFA content in oil further increase.
3.Palm oil production process machinery of threshing: The purpose of threshing is to separate the palm fruit from the FFB. The drum type thresher is the usual machine to separate the fruit. The separated oil palm fruit is sent into the pressing section. Empty fruit bunch be ejected to the yard from the other side of the revolving drum, or shipped out from the plant as palm orchards slipcover to recycling use, or burning in the locale as fertilizer for agricultural land.
4. Palm oil production process machinery of mashing and pressing: There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp. At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).
5. Palm oil production process machinery of oil clarifying: Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. Oil by centrifugal separation and through vacuum drying pumped into the storage tank for storing; oil sediment by filtration and dirt oil separation, oil process second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.
6.Palm oil production process machinery of palm kernel recovery: Press cake broken by breaking screw conveyor and then transported into the fiber separation air net and fiber polishing roller for fiber separating. The separated fiber material is sent to the boiler room as fuel; the separated stone is transported to stone warehouse by pneumatic conveying system for temporary storage.
The above are the main sections of palm fruits mill process, if the final users plan to produce the refined the palm oil, the further processes are required.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com