What is the palm kernel oil refinery process?What is palm kernel oil making machine?

palm kernel oil refinery process

Palm kernel oil refinery process enjoys the same technology with other common oil refinery because the ingredinents of palm kernel oil has little difference with other oil. Our engineer can help you design palm kernel oil refinery process workshop based on customers' requirement.

Palm kernel oil refinery process devides into degumming, deacidification, decolorization, deodorization, which removes impurities(fatty acid, pigments, ordor, etc) from crude palm kernel oil. With these processes, palm kernel oil reaches food standard and has a longer shelf life.

Main process of the Palm kernel oil refinery plant:
1. Crude Palm kernel oil degumming process,
2. Crude Palm kernel oil deacidification/neutralization process
3. Crude Palm kernel oil decoloring/bleaching process
4. Crude Palm kernel oil deodorization/distillation (deodorising unit) process


Palm kernel oil refinery process will refine crude kernel oil to high quality cooking oil.

China top supplier palm oil press production machine/palm oil mill equipment plant with reasonable price

Process flow for palm oil press production machine
Fresh Oil Palm---- Oil Palm Sterilization---- Oil Palm Seed Thresher---- Palm oil press/mill---Crude palm oil and palm kernel

Palm oil press production machine Description:
1. Palm fruit Storage
Measuring fresh fruit bunches by wagon balance, after measuring, fresh fruit bunches will be stored in the slopes for fruit.

Palm fruit Storage

2. Palm fruit sterilizer
Put FFB(fresh fruit bunches) in the sterilizer to sterilize palm fruit bunches in a closed tank. The function of sterilizing is to inactivite fatty enzyme to prevent AV(acid value) of palm oil increasing further, which also makes bunches easy to thresh, prepare for the subsequent processing, and to reduce the breakage of kernel.
 

Palm fruit sterilizer

3. Palm fruit Threshing section
The purpose of threshing section is to separate palm fruit from bunches by strong vibration,  revolving drum thresher. The oil palm fruit separated will then be sent into the pressing/milling section.
The empty fruit bunches will be ejected to the yard from the other side of the revolving drum, or shipped out from the plant as palm plantation slipcover for reusing, or burning in the locale as fertilizer for agricultural land.
 4. Palm seeds pressing/milling process
The palm fruit will be sent to continuous palm oil screw oil. Palm fruit pressed is divided into two parts: mixture of oil, water and solid impurities, cake (fiber and nuclear). The mixture of oil, water and soid impurities inflow to clarification section though oil pipeline; cake is sent to fiber-recovery section by breaking screw conveyor.

5. Crude Palm Oil Clarification section
Crude palm oil extracted from palm fruit is seperated from the mixture by water washing, settlement and filtration, removing fiber from crude palm oil; and continue settlement, the mixture will devide into 2 parts: palm oil and sediment. Palm oil is centrifugal separated and sent into storage through vacuum drying pump, while  sediment devide into sewage and dirt oil mixture, sewage will go to sewage pool and achieve further recycling, and dirt oil mixture will achieve another clarification.

Other information：
Skype:sophia.zang1
Mobile:+86 158 3826 3507
Phone:+86-371-5677 1823

What is palm oil refinery process?What is crude palm oil refinery?What is palm oil fractionation?

palm oil refinery process

Palm oil refinery process include two main parts, crude palm oil refinery and palm oil fractionation.

Crude palm oil refinery is to removing impurities such as free fatty acid,  pigments, ordor, etc. which would reach food standard and storage.

Palm oil fractionation is to separate palm olein and palm stearin according to customer’s requirement; you can get high quality of RBD palm oil for cooking after fractionation process.

According to customers' requirements, our professional engineers would help customer design and install the whole crude palmoil refinery process workshop with turnkey service and 1 year warranty.

palm oil refinery process

Palm oil refinery process:
The application of crude palm oil refinery process:

Various kinds of crude cooking oil can be refined by the same crude palm oil refinery process plant, such as crude cotton seed oil, crude sunflower seed oil, crude flaxseed oil, etc, because in general, the main components of oil is same.

Palm oil refinery process will help customer get high quality oil for cooking.

Other information:
Skype:sophia.zang1
Mobile:+86 158 3826 3507
Phone:+86-371-5677 1823

The newest technology palm oil making plant / palm oil pressing refining machine

The introduction of palm oil making plant:

The palm oil is the world's second largest edible vegetable oil, only ranking after soybean oil. At present, Malaysia and Indonesia is two largest palm oil producing countries in the world. Besides, there are many palm oil processing plants in Africa, such as Nigeria, Ethiopia, Congo, Ivory Coast etc.
Our company is professional in manufacturing  palm oil making plant for years. At present, we research and design a new technology of    palm oil making plant , based on our rich experience in palm oil mill.

palm oil mill plant

 
The following is detail introduction of our new technology- palm oil making plant .

Work flow of new technology   palm oil making plant

1.Fresh palm fruit bunch in  palm oil making plant : FFB means fresh palm fruit bunch. Palm oil fruit can be harvested all the year round. After cutting from palm trees, fresh palm fruit bunch must be processed within 2days. Or the acid value will be high and affect the final palm oil quality.

 

The transporting fresh palm fruit bunches

2. Threshing section of   palm oil making plant :
Threshing section is used to separate palm fruit seeds and the empty palm fruit bunch.

Thresher machine of palm oil plant

 3. No steam sterilizing section of new technology  palm oil making plant :
 This section is used to sterilize palm fruit, the difference between our new palm oil machines and traditional way is: No Steam, No cages; No sewage (No waste water);

 

Hot air stove of palm oil mill plant

4. Crushing section of new technology palm oil making plant :
This section is mainly to crush the palm fruit, keep palm kernel the oil unbroken, and the crude palm oil is extracted easily and effectively. The palm kernel will be transported to nut polishing system.

Barker of palm oil mill plant

5. Palm fruit pressing section of  palm oil making plant :
To extract the crude palm oil from the palm fruit; Low oil residual in palm cake. High quality cake, which can be made to animal feed.

Palm oil press machine of palm oil mill plant

6. Filter section of  palm oil making plant :
The filter is used to remove the impurities in the crude red palm oil.

 7. Crude red palm oil-CPO
8. Refinery and fractionation section
  
other information:
Skype:sophia.zang1
Mobile:+86 158 3826 3507
Phone:+86-371-5677 1823
E-mail: palmoil@doingmachinery.com

Doing company supply various palm oil refinery production line

palm oil refinery process

Palm oil refinery production line can be divided into three types:
1. Batch type palm oil refinery production line : 1-30 tons per 24 hrs.
2. Semi-continuous palm oil refinery production line: 20-50tons per 24hrs.
3. Continuous palm oil refinery production line: 30-600tons per 24hrs.

palm oil refinery production line

Here we mainly introduce batch type palm oil refinery production line.Batch type palm oil refinery production line is one of the most economic palm oil refinery production line, which usually includes 3 main parts:

1. De-gumming and de-acidification section: it is used for removing phospholipid, FFA . These kinds of substances is not good for palm oil storage, if we don't remove it, the crude oil is easy to go bad. We usually add the food grade P-acid and NaOH to finish this part.

2. Decolroization section: crude palm oil color is always red or yellow. The dark color influences on the oil appearance and sales prices. This is why more and more oil
businessmen would like to remove the pigments of the palm oil. The food grade active clay is best chose for removing the pigments of the crude oil.

3. De-odorization section: this part is very important for palm oil refinery, it not only can remove the palm oil odors, it also can remove the rest FFA, pigment and moisture in the oil. Usually utilizing the direct steam to take the odors away under the condition of high temperature and high vacuum.

But, if the crude palm oil quality is too bad, there primary filter is required, because the fibre in the crude oil is easy to jam the pipes.

Batch type palm oil refinery production line is usually used for processing small capacity, it is easy to operate and economic in prices. Most customers would prefer this line for small capacity.

What are the advantages of new technology palm oil making machine ?

new technology palm oil making machine

What are the advantages of new technology palm oil making machine ?
1) New technology palm oil making machine no sterilizer: The sterilizer machine is not needed, so it don’t need steam. There is also no waste water after the whole processing.
2) New technology palm oil making machine with low running cost: We have the energy recycling system. This system can provide the energy for the whole plant.
3) New technology palm oil making machine with small size : The size of the whole plant is small. New technology palm oil making machine can save more land for you.
4) New technology palm oil making machine with low consumption: The electricity and water consumption is also lower than the traditional way.
5) High quality crude palm oil: The water content of crude palm oil is low. It can storage directly.

China best manufacturer palm oil press machine /palm oil pressing machine for sale

small scale palm oil press machine  for sale

In general, palm oil processing line includes several parts, pressing, refinery and fractionation. While small scale palm oil press machine refers to equipments for small capacity, such as 10 Tpd, etc. As manufacturer of small scale palm oil press machine, here we will introduce you small scale palm oil press machine in details.

The introduction of palm oil press machine:
Usually palm bunches should be boiled in inactivate fatty enzymes to prevent fatty acid value increasing. In small scale palm oil press machine, a simple boiler is enough for boiling.After boiled, palm fruit must be separated from bunches to further process. For small scale palm oil press machine, we can even separate them by hand. Surely if you need, we can offer thresher also.
After that, palm oil press is only needed for small scale palm oil press machine now.

Palm oil pretreatment process /palm fruit oil making machine

palm fruit oil production line

Palm oil pretreatment process is quite different from other oil seeds processing, such as the soybean , peanut etc. Palm fruits consists a lot of fatty acid enzyme, which would hydrolyze palm oil. That's the reason why palm fruit must be sent into processing in 24 hours.

Palm oil pretreatment process includes 6 parts: Palm bunches receiving, sterilizer, threshing, mashing and pressing, crude oil clarifying and palm kernel recovery.

1.Palm oil pretreatment process of fruits receiving: Collecting the ripe fresh cluster from the orchard and convey by trucks, then pour the fluster into the discharge door after weighed by ground weighed . The discharge door has discharging channels, the upper and lower switches of the iron gate are controlled by pneumatic, Pneumatic control system consists of air compressor and pneumatic control devices. Start the control valve to open the gate of the discharge door, then the palm fruits will fall into the fruit basket car or conveyor.


2. Palm oil pretreatment process of sterilizer: Fresh palm fruit bunch are airtight sterilized in sterilizer, injecting direct steam (the pressure is 300KPa) to heat 60mins. The purpose is to prevent enzymes broken down, avoiding FFA content in oil further increase.


3.Palm oil pretreatment process of threshing: The purpose of threshing is to separate the palm fruit from the FFB. The drum type thresher is the usual machine to separate the fruit. The separated oil palm fruit is sent into the pressing section. Empty fruit bunch be ejected to the yard from the other side of the revolving drum, or shipped out from the plant as palm orchards slipcover to recycling use, or burning in the locale as fertilizer for agricultural land.

palm fruit oil threshing machine of palm oil pretreatment process

4. Palm oil pretreatment process of mashing and pressing: There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp.
At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).

palm fruit oil press machine of palm oil pretreatment process

5. Palm oil pretreatment process of oil clarifying: Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. Oil by centrifugal separation and through vacuum drying pumped into the storage tank for storing; oil sediment by filtration and dirt oil separation, oil process second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.

6.Palm oil pretreatment process of palm kernel recovery: Press cake broken by breaking screw conveyor and then transported into the fiber separation air net and fiber polishing roller for fiber separating. The separated fiber material is sent to the boiler room as fuel; the separated stone is transported to stone warehouse by pneumatic conveying system for temporary storage.

The above are the main sections of palm oil pretreatment process, if the final users plan to produce the refined the palm oil, the further processes are required.

High technology palm kernel oil mill plant /palm fruit oil expeller machine for sale

The features of palm kernel oil mill plant:
Easy to operate and maintain;
Large capacity;
Max oil yeild

palm kernel oil mill plant for sale

Our palm kernel oil mill plant is suitable for palm kernel oil extraction.
Doing Group is a leading palm kernel oil mill plant machinery manufacturer which is specialized in palm kernel oil mill plant, palm kernel crushing machine ,palm fruit oil making machine ,palm fruit oil extracting machine,palm oil refining machine,palm kernel oil refining machine and palm kernel oil processing machinery.
We design and manufacture palm kernel oil mill plant for producing palm kernel oil. The palm kernel oil mill plant comprise primarily the pressing stations, coupling, gearbox, pulley and belt, and motor.

Untill now, we have exported to below countries:
Africa: Nigeria, Congo, Egypt, Uganda
Europe: Romania, Poland, Italy, Macedonia, Albania
Mid-east: Iran
Southeast Asia: Malaysia, Pakistan, India, Thailand
South America: Mexico, Ecuador, Haiti, Guatemala
Caribbean Area: Aruba

If you are interested in palm kernel oil mill plant or want to know more about palm kernel oil mill plant, please do not hesitate to contact us.