How to Improve Palm Oil Extraction Rate: 5 Proven Methods

 Palm oil extraction rate is one of the key factors affecting the profitability of a palm oil mill. When oil remains trapped in press cake, fiber, or sludge, operators lose valuable product even when the processing line is running.

Improving extraction rate requires more than upgrading the palm oil press machine. The performance of the entire processing chain—from sterilization and threshing to digestion, pressing, and clarification—determines how much oil can be recovered from fresh fruit bunches.

So, how can palm oil mill operators reduce oil losses and improve production efficiency?

Based on Glory Oiltech's experience in palm oil processing equipment and project implementation, this guide explains five practical methods to improve palm oil extraction rate, including key operating parameters, equipment recommendations, and real-world project examples.

1. Optimize Palm Fruit Sterilization

Sterilization is the first critical stage in palm oil processing. Inadequate sterilization makes fruit separation more difficult, while excessive sterilization can affect oil quality and increase free fatty acid (FFA) levels.

Both conditions can reduce effective oil recovery.

Why Does Sterilization Affect Palm Oil Extraction Rate?

When palm fruit bunches are under-sterilized, many fruits remain attached to empty fruit bunches (EFB) after threshing. These fruits may never enter the extraction process, resulting in raw material losses.

Over-sterilization, on the other hand, can degrade oil quality and increase FFA levels.

How to Improve Sterilization Efficiency

Upgrading to a vertical steam sterilizer can improve heat distribution compared with traditional horizontal models.

A vertical sterilizer offers several advantages:

• More uniform heating: Peripheral heating coils support even steam circulation throughout the sterilization process.

• Simplified feeding: The design eliminates the need for fruit cages and supports direct conveyor feeding for automated production.

• Reduced floor space: A vertical sterilizer can require up to 70% less floor space than a horizontal unit.

These features help ensure consistent sterilization and support more efficient downstream processing.

Recommended Sterilization Parameters

• Steam temperature: 120–160°C, commonly around 145°C.

• Sterilization time: 60–90 minutes, depending on fruit maturity and equipment design.

Glory Oiltech offers palm fruit bunch sterilizers in multiple configurations, with sterilization cycles of approximately 60–90 minutes to support efficient processing.

2. Improve Palm Fruit Threshing Efficiency

Threshing separates sterilized palm fruits from empty fruit bunches. If this stage is inefficient, valuable fruits remain attached to the bunches and are lost from the main extraction process.

Manual threshing is labor-intensive and inconsistent. Poorly adjusted mechanical threshers can also damage fruits or fail to separate them effectively.

How Does a Drum-Type Palm Fruit Thresher Work?

A drum-type palm fruit thresher uses a horizontally rotating drum operating at high speed. Centrifugal force, combined with stripping bars, separates the fruits from the bunches.

The separated fruits fall through the drum grating and are conveyed to the next processing stage by a screw conveyor. Empty fruit bunches are automatically discharged and can be recycled as boiler biofuel, helping reduce energy costs.

Key Parameters of a Palm Fruit Thresher

• Stripping rate: More than 95%, with some models reaching 99%.

• Processing capacity: 1–15 tons of fruit bunches per hour.

• Drum diameter: More than 1.2 meters.

• Drum length: Up to 2.5 meters or more.

For mills seeking higher throughput, Glory Oiltech provides drum-type threshers with capacities ranging from 1 to 15 TPH and adjustable speed to accommodate different fruit varieties.

Improving threshing efficiency helps recover more palm fruits before they are discarded with empty bunches.

3. Optimize Palm Fruit Digestion Before Pressing

Digestion is the stage between threshing and pressing. It thermally conditions and mechanically breaks down sterilized palm fruits into a uniform pulp for oil extraction.

If digestion is incomplete, oil remains trapped inside the fruit cells, reducing the efficiency of the subsequent pressing stage.

Common Digestion Problems

Traditional horizontal digesters may experience:

• Short material retention times.

• Incomplete cell rupture.

• Uneven heating.

These problems can prevent the pulp from reaching the condition required for efficient oil extraction.

Why Consider a Vertical Palm Fruit Digester?

A vertical palm fruit digester provides longer material retention time, supporting more complete cell rupture and thorough heating.

External steam coils help maintain temperature control, reduce oil viscosity, and break down pectin to facilitate oil droplet coalescence.

Properly digested pulp can also reduce wear and pressure on downstream pressing equipment, helping extend the service life of the production line.

Recommended Digestion Parameters

• Digestion temperature: 90–95°C.

• Stirring speed: Approximately 25–26 RPM.

These conditions help ensure thorough pounding without overheating.

Based on Glory Oiltech's experience, combining a vertical digester with a double-screw palm oil presser provides an effective processing combination: thorough digestion followed by high-pressure extraction to maximize oil recovery.

4. Upgrade to Double-Screw Palm Oil Pressing Technology

Pressing is one of the most important stages in determining how much oil can be recovered from prepared palm fruit pulp.

Although single-screw palm oil pressers are suitable for small-scale operations, their hourly capacity is typically lower, and they may leave more residual oil in the press cake. For medium and large mills, pressing can become a major bottleneck.

How Does a Double-Screw Palm Oil Presser Improve Extraction?

A double-screw palm oil presser uses two counter-rotating screws to generate strong, continuous squeezing force. This design provides more effective extraction than the single-point pressure applied by a single-screw model.

The screw shafts are made from 2Cr13 wear-resistant alloy steel using an integral casting process. Under normal maintenance, the stated service life is 6–12 months, longer than that of standard carbon steel alternatives.

Key Parameters of a Double-Screw Palm Oil Presser

• Residual oil rate in press cake: 6%–7%.

• Processing capacity: 1–15 tons per hour.

• Hydraulic pressure: Up to 100 MPa, with real-time adjustment.

The double-screw design also helps keep palm kernels largely intact during pressing, allowing operators to sell the kernels as a separate revenue stream.

For mills processing more than 1 TPH, upgrading to a double-screw presser can be one of the most impactful equipment changes for improving extraction performance.

Single-Screw vs. Double-Screw Palm Oil Pressers

The following table compares the two types of palm oil pressers across key operating and production factors.

Feature	Single-Screw Presser	Double-Screw Presser
Capacity	300–500 kg/h	1–15 t/h
Pressure adjustment	Manual	Hydraulic adjustment
Kernel integrity	Partially crushed	Largely intact
Cake discharge	Prone to blockage	Smooth, with reduced blockage risk
Ideal application	Small workshops	Medium to large mills

When selecting a palm oil presser, operators should consider not only processing capacity but also residual oil in press cake, kernel integrity, pressure adjustment, and discharge performance.

5. Improve Oil Recovery Through Multi-Stage Clarification

After pressing, crude palm oil contains solid impurities such as sand, fiber, nut shell debris, and plant matter.

If these impurities are not removed efficiently, they can accelerate oxidative rancidity, degrade oil quality, and trap usable oil within the sludge. Poor clarification therefore affects both product quality and the volume of saleable oil recovered.

How Does a Three-Stage Palm Oil Clarification System Work?

A three-stage clarification system removes impurities through successive treatment steps.

Stage 1: Sand Settling Tank

Gravity sedimentation separates heavy impurities, including coarse sand and nut shell fragments. The conical bottom design allows accumulated sludge to be discharged easily.

Stage 2: Rotary Vibrating Screen

A rotary vibrating screen operating at 25 Hz with multi-layer mesh performs coarse filtration, removing pulp fiber and visible debris.

Stage 3: Plate-and-Frame Filter Press

The plate-and-frame filter press performs fine filtration, capturing colloidal substances and microscopic particles to produce clearer oil.

Key Parameters of the Clarification System

• System configuration: Sand settling tank → rotary vibrating screen → plate-and-frame filter press.

• Impurity removal: The three-stage system can remove more than 95% of impurities.

All contact surfaces use corrosion-resistant materials. The system also supports continuous operation, reducing the need for the long static sedimentation periods associated with traditional methods.

By improving impurity separation and oil recovery, a properly configured clarification system can contribute to better product quality and production efficiency.

Real-World Palm Oil Processing Projects

The five methods described above form the basis of complete palm oil processing lines installed by Glory Oiltech in different markets.

Indonesia: 1 TPH Palm Oil Extraction Plant

A small-scale mill in Indonesia deployed a pre-assembled 1 TPH palm oil extraction plant featuring:

• Water-boiling sterilizer.

• Drum thresher.

• Digester.

• Double-screw presser.

• Oil clarification system with vacuum drying.

The plant achieved stable operation and full client satisfaction upon commissioning.

Nigeria: 2 TPH Palm Oil and Palm Kernel Oil Processing Line

A Nigerian operator deployed a 2 TPH palm oil and palm kernel oil processing line.

The project included complete equipment supply, factory testing, on-site installation and debugging by Glory engineers, and comprehensive operator training.

The line achieved efficient production and high customer satisfaction.

Liberia: 5 TPH Palm Oil Pressing Line

A Liberian mill deployed a 5 TPH palm oil pressing line featuring:

• Vertical steam sterilization tank.

• Palm fruit thresher.

• Palm oil presser.

• Rotary vibrating screen.

• Sand settling tank.

• Plate-and-frame filter.

• Vacuum drying system.

The line completed trial operation successfully and demonstrated stable long-term performance.

These projects illustrate how equipment configuration and processing capacity can vary according to the requirements of different palm oil mills.

Frequently Asked Questions About Palm Oil Extraction Rate

Q1: Can I upgrade my existing palm oil mill without replacing the entire production line?

Yes. The most effective upgrades are often sequential rather than requiring a complete line replacement.

Start by optimizing sterilization parameters. If fruit losses remain high, consider upgrading the thresher. If pressing efficiency is still suboptimal, evaluate whether a vertical digester or an improved pressing system is needed.

The best upgrade sequence depends on the bottleneck in your existing production line.

Q2: How does palm kernel quality affect overall oil yield?

Intact palm kernels can provide an additional revenue stream.

Pressers that crush kernels during extraction may lose kernel oil and contaminate crude palm oil with kernel shell fragments. Choosing a presser design that preserves kernel integrity, such as a double-screw model, helps protect both palm oil and palm kernel revenue.

Q3: Which maintenance practices have the greatest impact on extraction rate stability?

Regular maintenance helps prevent gradual declines in extraction performance.

Key practices include:

• Inspecting screw shaft wear.

• Calibrating sterilization temperature and timing.

• Cleaning filter screens.

• Checking thresher drum speed settings.

A monthly maintenance checklist can help identify equipment wear and operating parameter changes before they significantly affect production.

Conclusion: Choose the Right Equipment to Improve Palm Oil Extraction Rate

Improving palm oil extraction rate requires a systematic approach. No single machine can solve every problem, because oil recovery depends on the performance of the entire processing chain.

The five areas to focus on are:

1. Sterilization: Ensure consistent heat treatment and reduce fruit losses.

2. Threshing: Separate more palm fruits from empty fruit bunches.

3. Digestion: Prepare the pulp for efficient oil extraction.

4. Pressing: Reduce residual oil in press cake with suitable pressing technology.

5. Clarification: Remove impurities and improve oil recovery.

Whether you operate a 1 TPH workshop or a 15 TPH factory, the right equipment combination depends on your processing capacity, existing machinery, and main sources of oil loss.

Glory Oiltech designs and manufactures complete palm oil processing lines, backed by 15 years of global project experience. Our team can help you assess your processing requirements and recommend a suitable equipment configuration for a new plant or an existing mill upgrade.

Planning to improve your palm oil extraction rate?

Contact Glory Oiltech to discuss your target capacity, current processing challenges, and equipment requirements.

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• Email: market@doinggroup.com

Glory Oiltech Signs 50TPD Physical Palm Oil Refinery Order in Mexico

Glory Oiltech (Henan Glory) signed a contract on September 2, 2026, with a Mexican livestock enterprise for a 50TPD fully continuous physical palm oil refining line and supporting laboratory testing equipment. The project originated from an inquiry received on August 24, 2026, and the client's decision-making cycle was less than 10 days.

The order includes a continuous physical refining line designed to process crude palm oil into refined, bleached and deodorized (RBD) palm oil, together with laboratory equipment for monitoring oil quality.

The project highlights several considerations for companies planning to enter palm oil refining: choosing a suitable refining process, confirming equipment configuration, and integrating laboratory testing into production planning.

1. Project Background: A Mexican Livestock Enterprise Expands into Oil Refining

The client is an established livestock enterprise in Mexico with several decades of operating history and a solid local customer base. The company planned to expand into edible oil processing, identifying palm oil refining as a new investment area.

The client's business partner led the initial consultation and had already established the target capacity at 50TPD. Initial project requirements were also provided at the inquiry stage.

This clear starting point helped focus the evaluation on technical suitability, equipment configuration and commercial considerations.

2. Why the Client Compared Physical and Chemical Refining

During the supplier evaluation, the client shared a quotation and technical proposal from another supplier for a detailed comparison. The review covered refining technology, equipment configuration, operating considerations and commercial terms.

A key issue was whether physical refining would be suitable for the project's crude palm oil and finished-product requirements.

Potential operating considerations

Physical refining avoids the conventional alkali-neutralization stage. Under suitable feedstock and process conditions, this can reduce the need for caustic soda and soapstock handling.

Physical refining may also reduce neutral-oil losses associated with soapstock separation when crude oil and operating conditions are suitable. In addition, the process produces a fatty-acid-rich distillate that may have commercial value depending on local market conditions.

These are potential advantages, not guaranteed outcomes for every feedstock or refinery. Buyers should assess crude palm oil characteristics, target product specifications and process requirements before choosing a refining method.

The role of engineering comparison

Glory Oiltech's engineering team reviewed the comparative points during a video conference, using actual project data to explain the proposed solution.

After evaluating the options, the client confirmed that the proposed physical refining solution aligned more closely with its operational requirements.

The case illustrates the value of a technical discussion that connects refining technology to the actual project rather than relying only on a capacity figure or equipment price.

3. Equipment Scope: A 50TPD Refining Line

The signed order includes a fully continuous physical palm oil refining line designed for a processing capacity of 50 tonnes per day.

The line includes:

• Steam-distillation deacidification

• A four-stage steam-jet vacuum system

• A fatty acid recovery unit

The intended output is RBD palm oil according to the project's target product specifications.

The line also incorporates automation features intended to reduce manual intervention and support stable operation. Actual performance depends on the equipment configuration, feedstock characteristics, utilities and operating conditions.

When evaluating a similar project, buyers should confirm the scope of supply, process requirements, available utilities and the specifications the finished oil must meet.

4. Why Laboratory Testing Equipment Was Included

The order includes a supporting edible oil laboratory testing package. This was an important part of the client's plan to monitor oil quality during production.

The package includes:

Laboratory instrument	General purpose
Lovibond colorimeter	Supports oil color assessment
Smoke point tester	Supports smoke point testing
Rapid moisture analyzer	Supports moisture measurement
Peroxide value test kit	Supports peroxide value assessment

The laboratory equipment complements the refining line by providing timely information about crude oil, in-process oil and finished-product quality.

Depending on the feedstock and product requirements, quality-control procedures may also cover acid value and other relevant parameters. The specific testing program and acceptance criteria should be established for each project.

Laboratory equipment does not replace proper process design or operating controls. Its value is in helping the operating team monitor product quality and make informed decisions during production.

5. What Should First-Time Refinery Investors Prepare?

A company expanding from another industry into edible oil processing may need to prepare more than the equipment budget.

Before commissioning, the project team should address several practical questions.

Operating personnel: Who will operate the refining line, and what training will be needed?

Raw material specifications: What are the expected characteristics of the crude palm oil, including FFA content, moisture, impurities and phosphorus?

Finished-product targets: What specifications must the RBD palm oil meet?

Quality control: Which laboratory tests will be performed, who will conduct them, and how will the results be used?

Maintenance and operating responsibilities: Who will handle routine maintenance, troubleshooting and process monitoring?

Commissioning arrangements: What installation, commissioning and operator training services are included in the supplier's proposal?

Clarifying these issues early can help the buyer coordinate equipment selection, quality control and operating preparation.

6. What Information Is Needed for a 50TPD Refinery Proposal?

A buyer requesting a technical proposal should prepare the following information where available:

1. Required processing capacity.

2. Crude palm oil characteristics and quality data.

3. Target refined-oil specifications.

4. Expected operating schedule.

5. Laboratory testing requirements.

6. Available utilities and site conditions.

7. Local operating environment and project constraints.

This information helps the supplier assess whether the proposed refining process and supporting systems are suitable for the project.

Frequently Asked Questions

How does laboratory testing support palm oil refinery operations?

Laboratory testing provides timely information on oil quality and helps the operating team monitor whether the refining process is meeting target specifications. Depending on the project, tests may cover moisture, color, peroxide value, acid value and other relevant parameters.

Is physical refining always better than chemical refining?

No. Physical refining should be evaluated against the crude oil characteristics, target product specifications and operating requirements. Potential benefits such as reduced caustic soda use or lower neutral-oil losses depend on suitable feedstock and process conditions.

What should a company with no previous refining experience prepare?

The company should prepare trained operating personnel, define responsibilities for equipment operation and maintenance, establish quality-control procedures, confirm crude oil and finished-product specifications, and agree on commissioning and training arrangements with the supplier.

What information should buyers provide when requesting a 50TPD refinery proposal?

Buyers should provide target capacity, crude palm oil characteristics, required finished-oil specifications, expected operating schedule, utility availability, site conditions and laboratory testing requirements.

Conclusion

The Mexican project demonstrates how refining technology, equipment configuration and laboratory quality control can be evaluated together before a purchase decision.

On September 2, 2026, Glory Oiltech (Henan Glory) signed the order for a 50TPD fully continuous physical palm oil refining line and supporting laboratory testing equipment. The client completed its decision-making process in less than 10 days after initiating the inquiry and comparing technical proposals.

For businesses planning a palm oil refinery, the most useful starting point is to define the crude oil characteristics, target product specifications, operating requirements and quality-control needs.

Read the full project news:
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WhatsApp: +86 13526627860

5 Biggest Operating Risks for Small Palm Oil Mills in Nigeria and How to Reduce Them

A small palm oil mill can be successfully installed and still struggle if its operating risks are not considered before commissioning.

For Nigerian projects, five areas deserve particular attention:

1. Power supply instability
2. Skilled operator availability
3. Spare parts supply
4. Equipment maintenance
5. FFB supply and transportation

These issues are interconnected. A power outage can interrupt processing, poor maintenance can increase equipment failures, unavailable spare parts can extend downtime, and insufficient FFB supply can leave the mill underutilized.

This article explains how buyers can plan for these risks before starting production.

Power Supply: Prepare More Than Just a Generator

Power reliability should be considered during equipment planning.

When a mill loses power during sterilization, pressing or clarification, the interruption can affect the downstream process. A press stopping during operation may also leave fruit material inside the machine.

A diesel generator is commonly considered as a production backup.

However, generator selection should be based on the actual equipment load and startup requirements. For a typical 10 tons/hour palm oil mill, the article uses a reference range of 250–400 kVA, depending on the total motor load and startup surges.

This is a planning reference, not a universal generator specification.

There is also a difference between production backup and control-system backup. A UPS or battery backup can be used for the PLC control cabinet and instruments so that the control system can shut down safely during a power interruption.

For FFB-processing mills with suitable boiler systems, fiber and EFB can also potentially be used as biomass fuel for steam generation.

Operator Training Is Part of the Equipment Project

New operators may not immediately be familiar with a newly installed palm oil mill.

During the learning period, incorrect operating practices can lead to unstable extraction performance, unnecessary equipment wear and delayed response to minor faults.

A practical commissioning plan should therefore include:

• Control-panel training
• Safety procedures
• Standard operating procedures
• Maintenance basics
• Fault troubleshooting
• Operation manuals

Glory Oiltech (Henan Glory) can provide operation manuals and commissioning training for local operators.

Even when automation is increased, maintenance and quality-control personnel remain important positions in a working mill.

Spare Parts Should Be Planned Before Breakdown

Waiting until a machine fails to order a spare part can create unnecessary downtime.

An initial spare parts inventory can include frequently replaced components such as belts, bearings, seals and filter cloths.

The exact inventory depends on the equipment configuration and expected wear rate.

After production starts, the operator should record actual part consumption and use that information to plan replenishment.

For Nigerian projects, local spare-parts availability is another factor that can be considered when evaluating equipment suppliers.

Glory Oiltech maintains a spare parts warehouse in Ogun State with core high-wear components and provides local and online technical support for Nigerian projects.

Preventive Maintenance Can Reduce Unplanned Downtime

Equipment failures are often related to accumulated wear, insufficient lubrication or small problems that were not corrected in time.

A simple maintenance checklist can include:

• Lubrication
• Belt tension
• Electrical connections
• Alignment
• Wear inspection

The checklist can be placed near each machine so operators have a clear routine to follow.

During commissioning, buyers should also ask the supplier to provide maintenance training covering basic disassembly, assembly and troubleshooting.

FFB Supply Is a Production Risk Too

A palm oil mill needs a reliable supply of fresh fruit bunches.

FFB availability changes seasonally, and transportation can become more difficult during the rainy season.

A mill that depends on one farmer or one transport route can be vulnerable to short-term disruptions.

Working with multiple farmers or orchards, coordinating collection schedules and preparing alternative transport routes can make the supply chain more flexible.

The receiving area should also support rapid fruit handling rather than long-term storage because FFB quality declines after harvesting.

Budget for Operating Costs

The equipment purchase is only the beginning of the financial planning.

A small palm oil mill also needs working capital for:

• Diesel
• FFB purchases
• Operator salaries
• Maintenance
• Spare parts
• Transportation
• Utilities

The article uses 3–6 months of running expenses as a practical planning buffer for early-stage operating capital. The actual requirement should be calculated from the specific project's operating costs.

Spare parts should also be treated as an operating cost rather than an optional expense.

How Should Buyers Evaluate an Equipment Supplier?

When comparing palm oil mill equipment suppliers, do not look only at machine specifications.

Ask for:

• Detailed equipment specifications
• Recommended spare parts list
• Operation and maintenance manuals
• Commissioning and training plan
• Written warranty terms
• Technical support arrangements
• Nigerian project references
• Evidence of local spare parts or service capability

For Nigerian projects, local presence can be particularly relevant because it may affect spare-parts availability and technical response time.

Conclusion

The operating reliability of a small palm oil mill should be planned before commissioning.

Power backup, operator training, spare parts, preventive maintenance and FFB logistics are connected parts of the same operating system.

Preparing these areas in advance can help reduce avoidable downtime and make the transition from equipment installation to regular production smoother.

Full reference:

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Glory Oiltech (Henan Glory):

http://www.palmoilprocessingmachine.com

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WhatsApp: +86 135 2662 7860

1 TPD Small Palm Oil Refinery: Power, Space and Installation Requirements

 When planning a small palm oil refinery, equipment price is only one part of the investment decision.

Before requesting a quotation, buyers should also understand the electrical requirement, building space, manufacturing schedule and site preparation needed for installation.

For a reference 1 TPD small palm oil refinery, the main planning figures are approximately 26.05 kW installed power, a 15 m × 6 m × 6 m building, about 90 working days for manufacturing and pre-assembly, and around 60 days for on-site installation.

These figures provide a starting point for project planning. The final configuration should be confirmed according to the actual crude oil, daily processing volume, site conditions, utilities and target products.

1. How much power does a 1 TPD palm oil refinery need?

A reference 1 TPD palm oil refinery has an installed load of about 26.05 kW.

The figure covers the main electrical equipment, including:

• Vacuum system
• Air compressor
• Hot-oil circulation pumps
• Kettle agitators
• Feed and product pumps
• Control and instrumentation

The installed load should not be confused with actual operating consumption. Not every motor operates at full load at the same time, so actual electricity consumption during operation is lower.

If an optional 500 kg/h oil expeller with integrated filter press is added, approximately 18.5 kW of additional installed power is required.

2. Electric heating or thermal-oil heating?

A 1 TPD small palm oil refinery can use two heating methods: electric heating or thermal-oil heating.

Electric heating can be straightforward for a site with a stable three-phase power supply.

For locations where the electrical grid is weak or unreliable, thermal-oil heating can be considered. It provides process heat through a heat-transfer-oil system rather than relying entirely on a stable electrical feed for the heating process.

This is one of the configuration points that should be discussed before equipment manufacturing.

3. How much building space is required?

The reference layout uses a building of approximately:

15 m × 6 m × 6 m

This corresponds to roughly 90 m² of floor space.

The covered bay can accommodate the main refining kettles, heat source, vacuum system and air compressor. Depending on the site, some auxiliary equipment such as the cooling tower and vacuum pump may be positioned outdoors.

A standard dimension should not automatically be treated as the final building drawing. The actual equipment arrangement should be checked against the buyer's site.

4. How long does the project take?

There are two different project periods.

Factory manufacturing

Manufacturing and pre-assembly take approximately 90 working days in the reference configuration.

On-site installation

On-site installation is approximately 60 days, including installation supervision, commissioning and operator training.

However, this schedule depends partly on whether the buyer has completed the required site preparation.

Foundations, lifting equipment, local welding and electrical work are normally part of the buyer's preparation scope.

Having these ready when the engineer arrives can help keep the installation schedule on track.

5. What should the buyer prepare?

Before installation, the site should be checked for:

Power

A three-phase supply suitable for approximately 26 kW installed load should be available for the reference refining unit.

Water

A small start-up water tank of approximately 2 m³ is referenced, together with a cooling pond or cooling tower.

Building

A covered area of approximately 15 m × 6 m × 6 m should be planned for the reference configuration.

Heating

The project should determine whether electric heating or thermal-oil heating is more appropriate.

Refining chemicals

The process requires materials such as caustic soda, phosphoric acid and bleaching earth.

Civil and installation support

Foundations, crane or hoisting equipment, local welding and electrical work should be prepared before installation.

6. Is a 1 TPD refinery suitable for a small business?

A 1 TPD batch refinery can be considered when the project has an oil throughput of around one ton per day and is not yet ready for continuous-scale production.

Its relatively compact layout can also be useful when land or building space is limited.

Another advantage of batch processing is flexibility. Different crude oils can be processed in separate batches, depending on the equipment configuration and production plan.

On the other hand, businesses handling larger and more stable volumes may need to evaluate semi-continuous or fully continuous refining systems.

The decision should therefore be based on more than nominal capacity. Raw material availability, target refined products, utilities, site conditions, operating pattern and future expansion should all be considered.

7. What happens if the power supply is unreliable?

This is an important issue for many small refinery projects.

A stable three-phase supply is assumed for the 26 kW reference configuration. Where voltage dips or power interruptions are common, the project may need a suitable stabilisation or generator solution, or the heating system may be configured around thermal-oil heating.

The exact generator and stabiliser rating should be confirmed according to the complete equipment configuration and local electrical conditions.

8. What should be confirmed before ordering?

Before requesting the final configuration, buyers should prepare at least:

• Crude oil type
• Expected daily oil volume
• Building dimensions
• Local power condition
• Water availability
• Target refined-oil specification
• Heating preference or power limitations
• Installation conditions

This information allows the supplier to check the connected load, heating method, equipment layout and installation schedule more accurately.

Conclusion

For a 1 TPD small palm oil refinery, early project planning should include more than equipment price.

A reference configuration requires about 26.05 kW installed power, approximately 15 × 6 × 6 m of building space, around 90 working days for factory manufacturing, and approximately 60 days for on-site installation.

These are project-planning reference figures rather than universal values. The final equipment configuration should be confirmed according to the actual project conditions.

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Palm Kernel Shell Separation Is Poor: 7 Causes and How to Fix It

Poor palm kernel shell separation can result in kernels being mixed with shells, unstable kernel purity and increased material loss.

However, the separator itself is not always the first thing that should be changed.

Cracking conditions, kernel moisture, airflow, kernel size, feed cleanliness, component wear and feeding rate can all affect the final separation result.

This guide explains seven common causes and what to check before upgrading the equipment.

1. Improper Palm Kernel Cracker Gap

The cracking stage prepares palm kernels for shell separation.

The cracker needs to break the shell sufficiently so that the kernel can be released without causing excessive kernel breakage.

If the gap is too wide, some nuts may remain incompletely cracked.

If the gap is too narrow, the kernels may be over-cracked and become fine particles.

Both conditions make downstream separation more difficult.

What to do

Stop the machine and inspect the cracker gap.

The adjustment should match the size and hardness of the current palm kernel batch and follow the equipment's specified operating requirements.

2. High Moisture Content

Moisture affects how palm kernels move through the processing line.

When kernels contain excessive moisture, they can clump together and feed unevenly.

This creates an unstable material flow through the separator.

Very dry kernels can have the opposite problem: they may become brittle and produce more fine particles during cracking and separation.

What to do

Check the kernel condition before feeding.

Proper drying should allow the kernels to flow freely without excessive clumping or unnecessary breakage.

The appropriate moisture condition should be evaluated according to the actual raw material and process.

3. Inadequate Airflow

Airflow is one of the key operating variables in a gravity-and-air palm kernel shell separator.

The basic principle is that kernels fall by gravity while lighter shells are carried away by airflow.

If airflow is too weak, shells can remain with the kernel stream.

If airflow is too strong, kernels may be carried into the shell outlet.

What to do

Check fan operation, fan speed and airflow distribution.

Adjust the air separation conditions according to the actual material and the equipment design rather than using a fixed airflow value for every installation.

4. Wide Kernel Size Distribution

Kernel size can vary between batches and between different palm oil mill sources.

Large and small kernels do not always respond to the same cracking and separation settings in the same way.

Small kernels may become over-cracked, while larger kernels may remain partially cracked.

What to do

Consider using a palm kernel grading screen before cracking.

The grading screen separates kernels into more uniform size groups, allowing the cracker and separator to operate under more consistent conditions.

This can be especially useful when raw material comes from multiple sources.

5. Fiber and Foreign Material Contamination

Palm nuts entering the cracking system may contain residual fiber, stones, metal pieces or other foreign materials.

These materials can:

• Block separator channels
• Disturb airflow
• Damage internal components
• Reduce separation stability

What to do

Keep the palm nut feed as clean as possible before cracking.

Removing residual fiber and foreign materials helps protect the equipment and maintain more consistent airflow.

6. Worn or Damaged Components

The blades, sieves and cyclone-related components of a separator are exposed to continuous mechanical and material impact.

Over time, wear can reduce separation performance.

For example, worn blades can contribute to increased kernel breakage, while damaged sieves may allow unsuitable material to pass through.

What to do

Include these components in routine inspection and maintenance.

When wear becomes significant, replace the affected components according to the equipment requirements.

Regular inspection can help prevent gradual quality deterioration from becoming a major separation problem.

7. Uneven or Excessive Feeding

Even a properly adjusted separator can perform poorly when it is overloaded.

Too much material entering the separation zone at one time can disturb airflow and reduce separation stability.

Uneven feeding can create similar problems because the separator is constantly moving between different loading conditions.

What to do

Keep the feed rate steady and within the intended capacity of the equipment.

A conveyor or hopper with controlled feeding can help maintain a more consistent material flow.

When Should You Consider Upgrading the Separator?

If the seven factors above have been checked but the separation result remains poor, the separator design itself may need to be reconsidered.

Palm kernels and shells have relatively similar physical characteristics, which can make separation challenging.

A gravity-only system may have limitations under certain raw-material conditions.

A gravity-plus-air separation system uses two mechanisms:

Gravity separation:
Kernels fall downward because of their greater effective weight.

Air separation:
Lighter shells are carried by airflow toward the shell discharge system.

Glory Oiltech's palm kernel and shell separating machine uses this combined principle and has a stated separation rate of up to 95% under the corresponding equipment conditions.

A grading screen can also be added when the incoming kernel size varies significantly.

How Does Shell Separation Affect Palm Kernel Oil Extraction?

Shell separation is an upstream step in palm kernel oil processing.

If excessive shell remains in the kernel stream, it can introduce unwanted solids into the extraction process.

Fiber and moisture can also affect downstream processing and storage conditions.

For this reason, shell separation should be evaluated together with cracking, grading, drying and feeding rather than treated as a completely independent machine.

A Practical Troubleshooting Sequence

If palm kernel shell separation is poor, check the process in this order:

1. Cracker gap
2. Kernel moisture
3. Airflow
4. Kernel size distribution
5. Fiber and foreign materials
6. Internal component condition
7. Feeding rate

Try to make one controlled change at a time and record the result.

This makes it easier to determine whether the adjustment actually improved separation.

If the result remains unsatisfactory after these checks, then evaluate whether the existing separator design is suitable for the actual raw material and required separation performance.

Learn More

Full technical guide:

https://www.palmoilextractionmachine.com/FAQ/palm_kernel_shell_separation_1383.html

Palm kernel processing equipment:

http://www.palmoilextractionmachine.com

WhatsApp: +86 13526627860

Glory Oiltech Chairman Zheng Yongye Reappointed Vice Chairman of the Nigeria-China Commercial Enterprise Association (2026–2029)

Glory Oiltech Chairman Zheng Yongye was reappointed Vice Chairman of the Nigeria-China Commercial Enterprise Association (NCCEA) Fifth-term Council for the 2026–2029 term.

The Letter of Appointment was presented in Lagos, Nigeria, on September 19, 2026.

Mr. Zheng previously served as Vice Chairman of the NCCEA Fourth-term Council, beginning in 2023.

About the Appointment

The appointment continues Mr. Zheng’s involvement with the Nigeria-China Commercial Enterprise Association.

The NCCEA is a Lagos-registered industry organization focused on promoting bilateral trade and commercial exchange between Nigeria and China.

Its Fifth-term Council for 2026–2029 brings together business leaders from both countries across manufacturing, agriculture, infrastructure and trade.

For Glory Oiltech, the appointment comes alongside an established local presence in Nigeria.

Glory Oiltech’s Nigeria Presence

Through Henan Doing Machinery Nig. Ltd, Doing Holdings has maintained a Nigeria presence since 2019.

The local operation includes a 1,000 sqm warehouse in Ogun State.

The company states that its local team supports edible oil and palm oil processing projects with:

• Equipment installation
• Commissioning
• Operator training
• Spare-parts service

This local infrastructure is relevant to the practical side of industrial equipment projects.

A processing plant does not become operational simply because the equipment arrives at the destination. Installation, commissioning, operator training and spare-parts availability may all become part of the implementation process.

Why Local Support Matters in Equipment Projects

When evaluating an international equipment supplier, buyers often begin with machine specifications and quotations.

For example, a palm oil processing project may require consideration of:

• Fresh fruit bunch availability
• Required processing capacity
• Equipment configuration
• Power supply
• Workshop conditions
• Installation requirements
• Crude oil filtration
• Spare parts
• Commissioning and operator training

The supplier’s after-sales structure can therefore be another point to verify.

For a customer in Nigeria, practical questions may include:

Where are spare parts supplied from?

Who will provide installation guidance?

Is commissioning support available?

Can operators receive technical training?

Who will handle technical communication after delivery?

These questions do not replace equipment evaluation, but they can help buyers understand the complete project support structure.

Glory Oiltech and Edible Oil Processing

Glory Oiltech (Henan Glory) is a subsidiary of Doing Holdings and a Chinese manufacturer of edible oil processing equipment and complete oil processing solutions.

Its product portfolio includes palm oil processing machines, palm kernel oil extraction equipment, palm oil refinery and fractionation equipment, refining and dewaxing lines and equipment for other oilseeds.

The company states that it provides end-to-end project services covering engineering design, manufacturing, installation, commissioning and after-sales support.

Its equipment and project solutions are supplied to edible oil producers and agribusinesses in international markets.

Focus on Nigeria and West Africa

Nigeria is an important market for palm oil and edible oil processing projects.

For equipment buyers, local market knowledge and service arrangements can be useful factors when evaluating suppliers.

Glory Oiltech’s Nigeria operation, including the Ogun State warehouse and local support team, provides a local point of contact for customers working on projects in Nigeria and the wider West African market.

The company’s Chairman, Zheng Yongye, will continue serving as Vice Chairman of the NCCEA Fifth-term Council through September 2029.

Learn More

Read the full company announcement:

https://www.palmoilextractionmachine.com/news/company_news/glory_oiltech_1382.html

Palm oil processing equipment:

http://www.palmoilprocessingmachine.com

Edible oil processing equipment:

http://www.edibleoilrefinerymachine.com

WhatsApp: +86 13526627860

Glory Oiltech Successfully Shipped Two Complete 1TPH Palm Oil Press Lines to Angola

 Glory Oiltech (Henan Glory) completed the shipment of two complete 1TPH palm oil press lines to a long-term distributor partner in Angola on September 7, 2026.

Each line is designed to process 1 ton of fresh fruit bunches (FFB) per hour and includes fruit threshing, palm oil pressing, pre-filtration and final filtration.

The equipment was factory-tested, quality-inspected and checked against the packing list before dispatch.

1TPH Palm Oil Press Line Configuration

Each complete line includes four core machines and one centralized control unit.

Palm Fruit Threshing Machine

The motor-type palm fruit threshing machine separates fresh palm fruits from the bunches and prepares the fruits for the pressing stage.

1TPH Double-Screw Palm Oil Press

The double-screw palm oil press extracts crude palm oil from the threshed fruits.

The specified processing capacity is 1 ton of fresh fruit bunches per hour.

Vibrating Screen

After pressing, the crude palm oil passes through a vibrating screen for pre-filtration.

The screen helps remove fiber and larger impurities before the oil reaches the final filtration stage.

Hydraulic Plate & Frame Filter

The hydraulic plate & frame filter performs the final filtration stage to remove finer solids.

For this shipment, the filter is equipped with a gear oil pump and an independent control box.

Centralized Control Box

The centralized control unit controls the palm fruit threshing machine, double-screw palm oil press and vibrating screen from a single panel.

Why Was Motor-Type Equipment Selected for Angola?

The end-user’s site in Angola is already equipped with diesel generators.

Therefore, motor-type machines were selected so that the processing line could connect directly to the existing generator power system.

The voltage specifications for the shipment are:

• 380V three-phase, 50Hz for the main motor-driven equipment
• 220V single-phase, 50Hz for the control systems

This is one reason why buyers should provide their actual site power conditions when requesting a palm oil processing equipment quotation.

Factory Testing Before Shipment

Before dispatch, the equipment went through several pre-shipment checks.

The palm fruit threshing machine, double-screw palm oil press and vibrating screen were tested under power to verify mechanical operation and electrical connections.

The hydraulic plate & frame filter was pressure-tested to check hydraulic system integrity and sealing.

The equipment also underwent dimensional and visual inspection.

Electrical connections were checked against the required voltage specifications.

A completeness check was then carried out against the official packing list to verify the machines, accessories, standard tools, control boxes and other components.

The equipment was packed in wooden crates to help protect the main units during long-distance sea transportation.

Shipping Timeline

The equipment production and shipment followed this timeline:

August 2026: Equipment manufacturing and assembly completed.

Late August 2026: Factory run-testing, quality inspection and completeness checks completed.

September 7, 2026: Equipment packed and dispatched from the factory.

Estimated sea freight: 30–45 days from the Chinese port to Angola.

What Should You Confirm Before Ordering a 1TPH Palm Oil Press Line?

For a small palm oil processing project, the stated capacity is only one part of the quotation.

Before placing an order, buyers should confirm whether the 1TPH capacity refers to fresh fruit bunches, whether the equipment will use grid power or a generator, whether a complete line or individual machines are required, and what level of crude palm oil filtration is needed.

Site conditions are also important.

Before installation, check:

• Available installation space
• Foundation and floor conditions
• Power supply and cable routing
• Crude oil collection area
• Production by-product areas
• Equipment spacing and maintenance access

It is useful to confirm the equipment layout with the supplier before construction so that machine spacing and material flow do not need to be changed later.

What Should Be Prepared Before the First Trial Run?

Before introducing fresh fruit bunches into the processing line, the equipment should be properly installed and securely fixed.

Electrical connections should match the specified voltage, and lubrication points should be checked.

The necessary raw materials and receiving containers should also be prepared.

A no-load check should be completed before the first processing trial.

What Should You Check When the Equipment Arrives?

For overseas equipment shipments, the packing list is an important reference.

After receiving the equipment, check:

• Machine bodies
• Motors
• Control boxes
• Pumps
• Spare parts
• Fasteners
• Electrical components

If visible damage or missing parts are found, photograph the affected items and report them to the supplier promptly with the relevant packing-list information.

For a palm oil project in Angola or another African market, these preparations can make installation and commissioning more straightforward.

Full project article:

http://www.palmoilextractionmachine.com/news/company_news/palm_oil_press_line_1385.html

Palm oil processing equipment:

http://www.palmoilprocessingmachine.com

WhatsApp: +86 13526627860

PALMEX Medan 2026: Meet Glory Oiltech and Explore 5 TPH Palm Oil Processing Solutions

🇮🇩 PALMEX Medan 2026 will take place from October 6–8, 2026, in Medan, Indonesia.

Glory Oiltech (Henan Glory) will participate in the exhibition at Booth 105, with a 5 TPH automated palm oil processing line as the main exhibition highlight.

For companies planning a new palm oil project or expanding an existing mill, the exhibition provides an opportunity to discuss processing capacity, automation and overall plant configuration directly with the technical team.

5 TPH Automated Palm Oil Processing Line

The main solution presented at PALMEX Medan 2026 is designed for 5 TPH fresh fruit bunch (FFB) processing.

Its main focus includes:

Automated plant configuration
Efficient heating system
Continuous operation
PLC control
Reduced manual labor

The solution is intended for small and growing palm oil processing projects and can be relevant to plantation owners, startups, small and medium-sized businesses, and existing mills considering expansion.

A 5 TPH solution can also provide a practical starting point for discussing how processing capacity and automation should be matched to an actual project.

What Other Solutions Can Be Discussed?

PALMEX Medan visitors will not be limited to the 5 TPH solution.

Depending on project scale and processing requirements, Glory Oiltech can also discuss:

Palm Oil Processing

1–5 TPH for small-scale palm oil mills and growing projects.

10–120 TPH for medium- and large-scale palm oil processing projects.

Palm Kernel Oil Processing

5–30 TPD palm kernel oil processing solutions.

Refining and Fractionation

1–1200 TPD refining and fractionation solutions for crude oil refining and palm oil downstream processing.

The final equipment configuration depends on the actual project requirements.

What Should You Prepare Before Visiting an Equipment Supplier?

You do not need to have a complete equipment list before visiting an exhibition.

Basic information can already make the initial discussion more useful:

Available FFB supply
Expected processing capacity
Project location
Intended products
Available site and utilities
Desired automation level
Future expansion plans

These details can help a technical team understand the project direction and discuss possible configurations.

Why Meet Glory Oiltech at PALMEX Medan?

For a new or expanding palm oil project, individual machines are only one part of the overall solution.

Engineering, project design, equipment manufacturing, installation guidance and technical support can also affect the final plant setup.

Glory Oiltech (Henan Glory) has experience supporting overseas palm oil processing and refining projects.

In Indonesia, the company completed and commissioned a 1 TPH palm oil processing plant in March 2026 and previously completed a 5 TPD semi-continuous CPO refinery plant in November 2018.

At PALMEX Medan, visitors can discuss their actual project requirements directly with the technical team.

Meet Glory Oiltech at Booth 105

📅 October 6–8, 2026
🕙 10:00 AM–5:00 PM WIB
📍 Santika Premiere Dyandra Hotel & Convention
Jl. Kapten Maulana Lubis No.7, Medan, Indonesia
🎯 Booth 105

If you are attending PALMEX Medan 2026, bring your basic project information and discuss your requirements with the team.
WhatsApp: +86 135 2662 7860

Official websites:
http://www.palmoilprocessingmachine.com
http://www.palmoilextractionmachine.com

Original exhibition preview:
https://www.palmoilextractionmachine.com/news/company_news/palmex_medan_2026_1379.html

20 TPD Palm Oil Refinery in Cameroon: Batch vs. Semi-Continuous

Planning a 20 TPD palm oil refinery in Cameroon? One of the key decisions before selecting equipment is whether to use a batch refinery or a semi-continuous refinery.

At this capacity, the practical comparison is generally between these two configurations rather than a full-continuous refinery.

The important point is that the final choice should not be made from capacity alone. CPO supply, production schedule, crude oil type, refined-oil requirements, utilities, site conditions and future expansion plans can all affect the appropriate configuration.

What Does Semi-Continuous Mean for a 20 TPD Refinery?

A semi-continuous refinery combines batch-operated stages with a continuous section.

In the configuration described for a 20 TPD project, degumming, deacidification and bleaching can be operated in batches, while deodorization is carried out continuously through a deodorizing tower.

This is different from a full-continuous refinery where all stages would operate continuously.

Glory Oiltech (Henan Glory)'s current refinery range provides a useful product-design reference:

• Batch systems: 1–20 TPD
• Semi-continuous systems: 5–30 TPD
• Full-continuous systems: from 30 TPD

These ranges are product-design references rather than universal industry standards.

Therefore, a 20 TPD plant can be considered for either batch or semi-continuous refining depending on its actual requirements.

Batch vs. Semi-Continuous: What Is Different?

Refining Stages

A batch refinery performs degumming, deacidification, bleaching and deodorization batch by batch in tanks.

A semi-continuous refinery can operate degumming, deacidification and bleaching in batches while using continuous deodorization.

Production Schedule

If the plant will operate with changing production schedules or process different crude oils in rotation, the flexibility of batch operation can be relevant.

A semi-continuous configuration is better suited to a more regular production schedule because its continuous deodorization section operates as part of an integrated process.

Deodorization

The deodorization section is one of the clearest differences.

A batch system uses a deodorization tank.

A semi-continuous system uses a continuous deodorizing tower.

Heating and Heat Utilization

For a 20 TPD batch refinery, the thermal oil heating option is applicable.

A semi-continuous configuration can use a plate heat exchanger to transfer heat from high-temperature refined oil after deodorization to incoming cold oil.

This is part of the different heat-utilization approach between the two configurations.

FFA Recovery

If FFA recovery is required, this should be confirmed during project planning.

A dedicated FFA recovery system is not part of the standard batch configuration described for this refinery.

A semi-continuous configuration can include an FFA capturing and recovery system during continuous deodorization.

Plant Arrangement

A batch refinery has a relatively compact equipment arrangement with lower building requirements for a small-scale refinery.

A semi-continuous system requires a more integrated arrangement to connect the batch and continuous sections and their supporting systems.

How Should You Choose the Configuration?

Before selecting equipment, look at the actual project.

1. CPO Supply

Will CPO be available regularly, or will supply vary during the year?

Raw-material availability affects how consistently the refinery can operate.

2. Production Schedule

Will the refinery operate occasionally, by batch, or on a regular daily schedule?

The operating schedule should match the refinery configuration.

3. Crude Oil Types

Will the plant process only palm oil, or may different crude oils be processed at different times?

Different raw materials may require greater flexibility in production and process control.

4. Refined-Oil Requirements

What quality specifications should the refined palm oil meet?

Product requirements can affect the refining process and equipment configuration.

5. Utilities

Check what electricity, steam, water, heating and cooling resources are available at the site.

Utility availability can affect the heating and supporting systems selected for the refinery.

6. Site Conditions

How much space is available for the refinery and supporting equipment?

Available space can influence equipment arrangement and plant layout.

7. Future Expansion

Is the plant expected to remain at 20 TPD, or could production increase later?

Future plans should be considered before finalizing the equipment configuration.

Capacity Alone Does Not Determine the Configuration

Project experience also shows why refinery configuration should not be determined by capacity alone.

Glory Oiltech (Henan Glory) has supplied a 10 TPD batch-type palm oil refinery and fractionation project in Kenya.

A customer in Venezuela purchased 30 TPD semi-continuous refining equipment for palm oil and soybean oil.

For a 20 TPD palm oil refinery in Cameroon, the practical next step is therefore to match the configuration with the actual project conditions.

What Information Should You Prepare?

Before requesting a quotation, prepare:

• CPO characteristics
• Expected production schedule
• Refined-oil quality requirements
• Available utilities
• Site space
• Automation requirements
• Future expansion plans

These details can affect the final refinery configuration and equipment selection.

Final Consideration

For a 20 TPD palm oil refinery in Cameroon, both batch and semi-continuous configurations can be considered.

The choice depends on the production schedule, CPO supply, refining requirements and future plans for the plant.

Instead of choosing a configuration based only on capacity, evaluate the complete project conditions first.

Planning a 20 TPD Palm Oil Refinery in Cameroon?

Glory Oiltech (Henan Glory) can evaluate the appropriate refinery configuration based on your CPO characteristics, production schedule, refined-oil requirements and site conditions.

WhatsApp: +86 135 2662 7860

Official Website:
http://www.palmoilextractionmachine.com

http://www.edibleoilrefinerymachine.com

Original Article:
https://www.palmoilextractionmachine.com/FAQ/palm_oil_refinery_in_cameroon_1378.html