Palm oil mill process machinery

Palm oil mill process

Palm oil mill process is quite diffferent from other oil seeds processing, such as the soybean , peanut etc. Palm fruits consists a lot of fatty acid enzyme, which would hydrolyze palm oil. That's the reason why palm fruit must be sent into processing in 24 hours.

Palm oil mill process includes 6 parts: Palm bunches receiving, sterilizer, threshing, mashing and pressing, crude oil clarifying and palm kernel recovery.

1. Palm oil mill process of fruits receiving: Collecting the ripe fresh cluster from the orchard and convey by trucks, then pour the fluster into the discharge door after weighed by ground weigher . The discharge door has discharging channels, the upper and lower switches of the iron gate are controlled by pneumatic, Pneumatic control system consists of air compressor and pneumatic control devices. Start the control valve to open the gate of the discharge door, then the palm fruits will fall into the fruit basket car or conveyor.

Palm oil mill process

2. Palm oil mill process of sterilizer: Fresh palm fruit bunch are airtight sterilized in sterilizer, injecting direct steam (the pressure is 300KPa) to heat 60mins. The purpose is to prevent enzymes broken down, avoiding FFA content in oil further increase.
3.Palm oil mill process of threshing: The purpose of threshing is to separate the palm fruit from the FFB. The drum type thresher is the usual machine to separate the fruit. The separated oil palm fruit is sent into the pressing section. Empty fruit bunch be ejected to the yard from the other side of the revolving drum, or shipped out from the plant as palm orchards slipcover to recycling use, or burning in the locale as fertilizer for agricultural land.

Palm oil mill process

4. Palm oil mill process of mashing and pressing: There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp. At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).

Palm oil mill process

5. Palm oil mill process of oil clarifying: Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. Oil by centrifugal separation and through vacuum drying pumped into the storage tank for storing; oil sediment by filtration and dirt oil separation, oil process second settlement, dirt oil mixture process clarification separation, Skim oil then carry out a second settlement, sewage pumps to sewage treatment pond for dealing with.

Palm oil mill process

6.Palm oil mill process of palm kernel recovery: Press cake broken by breaking screw conveyor and then transported into the fiber separation air net and fiber polishing roller for fiber separating. The separated fiber material is sent to the boiler room as fuel; the separated stone is transported to stone warehouse by pneumatic conveying system for temporary storage.

The above are the main sections of palm fruits mill process, if the final users plan to produce the refined the palm oil, the further processes are required.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

High technology palm oil machine

 

Palm oil machine

High technology palm oil machine introduction:
Palm oil machine devices into 3 plants, palm oil extraction equipment, palm oil refinery plant, palm oil fractionation plant.  As manufacturer of palm oil machine, we can offer whole line or part of palm oil machine for different capacity with turnkey service.
Here we will introduce you palm oil machine in details as follows:
Palm bunches → Sterilizing → Threshing → Crashing → Pressing → Subsidence and filtration → Refiney → fractionation.

Palm oil process

Description of palm oil machine：
1. Sterilizing :
In general, fresh fruit bunches should be sent into palm oil extraction equipment in 24 hours after harvest to prevent palm oil acid value increase caused by fatty enzymes. Palm bunches sterilizing also inactivate fatty enzyme with high temperature to prevent enzyme break palm oil chemical structure.

2.Threshing :
The palm fruit proportion is about 60% of the FFB. In this section, we always use rotating drum thresher to separate palm fruit from the bunches.Palm fruit threshing machine is the main equipment of palm oil machine.

3. Crashing :
The purpose of crushing is to destroy palm skin, separate the palm pulp and nuts, pound palm pulp and to damage the cell structure of palm pulp by heating at the same time, which avail the latter pressing section.

4.Pressing :
In palm oil extraction plant, palm oil screw press is common equipment we use, the output of which is mixture of water, oil &residue and presscake (fiber cake).

Palm oil machine

5.Oil Clarification
Use latest technology; Guarantee the oil quality; Reduce machine investment; Lower oil loss.

The purified palm oil can be directly sold or deeply refining. After clarification, the industrial sewage will be sent into effluent pond. Then the residual sludge can be used as the fertilizer. The whole process is high automatic, environment friendly and energy- saving.



Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

Palm oil fractionation plant

Palm oil refinery and fractionation plant introduction:
Palm oil refinery plant is similar with other oil plant, devided into 4 parts :  degumming, deacidification, decolorization, deodorization.
The only difference comes from capacity; In general, batch type oil refinery plant is utilized in palm oil refinery plant with capacity less than 20TPD; And semi-continuous palm oil refinery plant is suggested to capacity from 20-50TPD; finally continuous palm oil refinery plant is used for capacity above 50TPD .
Of course, this is just an option, not necessarity.  Our engineer can help you deisgn whole palm oil refinery plant according to your capacity and requirements.


Palm oil fractionation plant Introduction:
Palm oil fractionation plant goes through the control of palm oil cooling and crystallization to make separation of palm oil into low melting point liquid (soft fat) and high melting solid (sterin). Fractionation of palm oil can be divided into three fractions: stearin (palmstearine), soft fat (palmolein) and middle section (palmmidfraction).

Palm oil fractionation plant

Working principle of palm oil fractionation plant :
Palm oil fractionation plant uses mechanical separation of liquid oil from solid fractions of certain oil and fats. It can greatly maximize the value of products.
Dry Palm Oil Fractionation Principle:
Dry palm oil fractionation plant is the most economical fractionation without adding any solvent. The oil in dissolved state is cooled slowly to a certain degree, passing through filtration to separate crystals and precipitate solid ester.
Dry palm oil fractionation plant includes three steps below:
Heat treatment
Form crystal nuclei and allow crystal growth and maturity by cooling method.
Filtration separates soft fat from solid.
One time fractionation is enough, but twice palm oil fractionation is in need for some relatively high demand industry of stearin, such as confectionery industry.

Featured Advantages of dry palm oil fractionation plant :
Simple oil fractionation process
Easy and convenient operation
Low consumption of steam
No environmental pollution
Satisfied palm oil fractionation results

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com

Energy saving palm oil refining machine

Are there any demands for palm oil refining machine? If yes, you should look at the following passage carefully. Our company is a professional world-wide palm oil refining machine supplier. We highlight the quality and efficiency in the design of omachine once it built up and minimize the maintenance cost for the palm oil processing machinery. Except quality and reliability, you may be also interested in the cost to start a palm oil refining machine, please keep looking at.

Refining is a process to remove unwanted and undesirable elements from the crude palm oil. The elements that are removed include the Free Fatty Acids, Phospholipids, Gums,Odour, Color, Waxes etc. Refining makes the vegetable oil clean and pure and improves the overall quality of the oil.
Inorder to carry out the efficient refining process, there are basically two methods:
1) Batch Type Palm Oil Refinery Process
2) Continuous Type Palm Oil Refinery Process

Henan Doing Company, is a biggest manufacturer and exporter of palm oil refining machine and occupies a prominent place in the China oil refinery field. All the palm oil refinery plants designed and supplied by us have the low-operating cost and deliver the excellent refining solutions.
A batch type palm oil refining machine is the most widely used system to refine different oils.  This type of palm oil refining process is generally used for smaller capacity plants ranging from 1 Tons per Day to 30 Tons per Day. The batch refining system is prefing process consists of different sections such as Neutralization, Bleaching, Deodorizing and Winterization.Different equipments such as neutralizer, bleacher, deodorizer, cooler, heat exchanger, vacuum equipments, plate and frame filters, pressure leaf filters, thermic fluid boiler,cooling tower, valves and pipelines etc. are used with the batch process.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com
Chat online

Small palm oil refinery plant for sale

 Our small palm oil refinery plant is the best choice for palm oil refinery plant with capacity between 1 to 5 tonnes per day. FFA, phospholipids, off-flavor, gums, pigment and other impurities will be removed effectively from crude palm oil or palm kernel oil by our small oil refinery plant.
Processing Capacity: 1 ~ 5T / D (1~5 tons per day)

Featured Advantages of Our Small Palm Oil Refinery Plant
★ This small unit adopts intermittent refining process.
★ Cost Effective;
★ High automatic, low labor requirement;
★ Small footprint, easy to transport and operate;

This kind of small palm oil refinery plant is widely applied to edible oil refining including palm oil and palm kernel oil refining. The refined palm oil can meet the quality requirements of national standard grade edible oil.

Quality is always the one of the key factors considered in designing and manufacturing palm oil extraction and refinery plant. For palm oil refinery plant, the three main quality criteria of refined palm oil is low content of free fatty acids, low content of products of oxidation and light color. If you are planning to starting a small palm oil refining business, feel free to contact us for detailed solutions!

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email: palmoil@doingmachinery.com
Chat online

Hot sale palm kernel oil expeller machine

Introduction of Palm Kernel Oil Expeller Machine:
Technological advances surprise us with a new innovation every day. Such is the palm kernel oil expeller machine. Palm kernel oil expeller machine, also called as palm kernel oil press or palm kernel expeller machine, has been carefully designed by technologically advanced professionals to extract palm oil from its kernel and to produce another product - the palm kernel oil cake. Palm kernel is mechanically crushed to produce oil and subsequently its cake, which is rich in palmitic acid and nutrients such as magnesium, protein, iron, zinc and fiber. The cake is used as animal feed, for animals such as cows, poultry, horses and sheep.

Extraction Steps of Palm Kernel Oil Expeller Machine：
The Palm Oil Kernel Expeller Machine goes through step by step procedures for palm kernell oil extraction. These are:
Palm kernel cracking and separating machine;
palm kernel cleaning machine;
palm kernel crushing machine;
palm kernel cooking machine;
palm kernel pressing machine;

What are the Benefits of Using the Palm Kernel Oil Expeller?
I. Ease of extraction.
Extraction of palm oil from its kernel is not an easy feat. The palm kernel oil expller machine eases this process with its advanced extraction technology, efficiently producing clear oil.
II. Cost-friendly
Purchase of  palm kernel expeller machine and palm kernel oil expeller machine is done at a low cost, meaning they are inexpensive. Furthermore, they consume less power, hence lowering electrical costs. This is also an advantage it boasts compared to other machines that are high energy consumers. Installation of these machines is easy and also done at a low cost.
III. Maximum productivity
The capacity of the palm kernel oil expller machine allows them to produce a large amount of oil every day, owing to the short period of time the machine takes to produce oil every day.
IV. Hard body
The main structure of palm kernel oil press expeller machine is made up of alloy steel and its screw shafts are well tested for efficiency. In addition, the machine has heavy duty bearings that enables them to bear the weight of the palm kernels and reduce as well as prevent any possibilities of wear and tear, both internally and externally.

In conclusion, if you are looking for an efficient palm kernel oil extraction machine for maximized use that meets standard qualities, then the palm oil expeller machine, palm kernel oil expeller machine and palm kernel oil press provided by our company are your best choice. We promise high quality and large production capacity for all our palm kernel oil expeller machines. If there are any needs, please contact us for more detailed information.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.palmoilextractionmachine.com
Email:palmoil@doingmachinery.com

Latested technology palm oil refining machine

Henan Doing Company is a prominent designer, manufacturer and exporter of state of the art Palm oil refining machine in batch type units & continuous type units to get the best quality refined oil. It is very essential that the crude oil obtained from oil expellers and oil mill plants get refined in the Palm oil refining machine before it is utilized directly. This purpose is fulfilled in our Palm oil refining machine. It gives color uniformity and appealing quality to the oil by removing unpleasant smell and undesirable characteristics from the vegetable palm oil. The plant and machinery consists of neutralizer, bleacher, deodorizer, cooler and various other equipments.

We have installed and exported vegetable oil refinery plants all across the world in different countries. Understanding that vegetable oil refining is a delicate task, we design excellent oil refining equipments and plants as per high end technology and latest market research.

Our Palm oil refining machine makes the oil pure, edible, more palatable and stable against rancidity upon storage. Our neutralizers are equipped with coils provided for efficient heating of the oil along with stirrers inside it. The bleaching section consists of high quality vacuum bleacher which removes all the impurities. And the continuous type well designed tray type multi-stage deodorizer vessel is robustly constructed to give the excellent refining results.

Henan Doing Companycan provide Palm oil refining machine on turn-key basis. We offer a batch type Palm oil refining machine upto 30 TPD capacity and we offer continuous type Palm oil refining machine upto 500 TPD capacity. Our oil refinery plant finds an extensive application for almost all types of oil seeds.

Contact information:
Skype:  sophia.zang1
Phone:  +86-371-5677 1823
Mobile:  +86-135 2662 7860
Website：www.doinggroup.com
Email:market@doinggroup.com